Alumina oxide, more commonly referred to as Al2O3, is a white, inert mineral with many life-enhancing and society-boosting applications. Due to its exceptional combination of physical, chemical and mechanical properties, Alumina has become the material of choice in many demanding production environments.
Alumina is produced by dissolving crushed and washed bauxite into caustic soda, then filtering and pumping this solution through precipitator tanks where seeds stimulate crystallisation of alumina crystals.
Propiedades físicas
Aluminium oxide ceramic is an exceptionally hard and resilient material, featuring superior corrosion-resistance as well as exceptional mechanical properties suited for mining material transfer components and harsh chemical processing environments.
Wear and abrasion resistance makes ceramic highly suitable for industrial grinding media applications, serving as an economical alternative to industrial diamond. Refractories containing ceramic are used in furnaces and kilns in harsh production environments to line furnaces and kilns and ensure consistent product output.
Alumina boasts excellent or high thermal conductivity, making it suitable for use as electrical insulators and coatings. Furthermore, its strong resistance against alkali attacks and strong acids make it suitable for electrical insulator manufacturing processes; it is not however soluble in water or other organic solvents.
Hygroscopic properties allow it to absorb moisture from the air and store it, making it useful as an ingredient in desiccants or as a moisture control agent during food and pharmaceutical manufacturing processes.
Corundum is a form of alumina found both igneous and metamorphic rocks, featuring an oxygen ion lattice with two-thirds of its interstices filled by aluminium ions – this structure gives corundum its hardness, making it popularly used as an industrial diamond replacement in abrasive materials or grinding metallurgical materials, or used as part of an alumina-based sandpaper composition.
Alumina boasts numerous physical properties that distinguish it from other materials, such as low thermal expansion, high flexural strength and abrasion resistance, excellent toughness and durability, making it a key material in refractories and industrial cutting tools. Alumina additives also increase hardness and abrasion resistance of glass products.
Alumina’s chemical properties are very significant. With its +3 oxidation state enabling it to participate in redox reactions by either giving or accepting electrons, its chemical properties make it useful in reduction-oxidation reactions where aluminium can be transformed back to pure metal or for further oxidisation into other substances such as aluminate ions.
Chemical Properties
With its exceptional physical properties, alumina oxide excels under even the most challenging environments and applications. Its high density ensures structural stability while its melting point and boiling point prove its ability to withstand extreme heat environments. Furthermore, alumina oxide’s hardness ranking 9 on Mohs scale makes it highly valued as an abrasive in grinding wheels and sandpaper applications across numerous industries for precise machining, shaping, and finishing of materials.
Electrical insulation properties make polyurethane foam an invaluable insulator for capacitors and other electronic components, including capacitors used as capacitors in smartphones or laptops. Being able to withstand high voltages while preventing electrical leakage makes this material essential in protecting safety and efficiency in electronic devices.
Alumina’s inert nature also makes it an effective pigment extender, improving paints and coatings in terms of their opacity and durability. Furthermore, medical technology uses Alumina extensively as it forms an essential part of surgical tools and dental implants.
Chemically speaking, alumina oxide is an amphoteric compound which acts as both an acid and base. When exposed to dilute hydrochloric acid it will react and form aluminium chloride and hydrogen gas; when combined with liquid sodium hydroxide it forms sodium aluminate (salt) as well as water.
Saint-Gobain offers an extensive variety of alumina grades to meet the diverse processing environments and demanding application areas, and add various additives or additional components as necessary to tailor its properties further. Alumina stands out among fine ceramics as its properties are so varied; further modifying them with additives makes this an exceptionally flexible material.
Alumina stands out as an exceptional ceramic material due to its impressive physical, chemical, and thermal properties, making it indispensable in everyday technologies from healthcare and modern warfare to manufacturing and mining.
Mechanical Properties
Alumina is known for its strength, hardness, and wear resistance – qualities which make it suitable for a range of industrial, automotive and domestic uses. Alumina’s many applications span industrial to domestic; from automotive parts production to ceramic manufacturing (such as porcelain). Alumina also acts as an excellent refractory in kilns and furnaces due to its excellent thermal and electrical properties as well as being used to make ZTA ceramic composites which have excellent fracture toughness characteristics for ceramic materials.
Alumina is a white, crystalline mineral. It can be extracted from either bauxite using the Bayer process, or from natural corundum through various means. High purity alumina has multiple applications depending on its al2O3 content and additives; high purity alumina also serves as raw material in making ceramic alumina ceramics by molding or pressing into shapes then calcining to produce porous structures; these ceramics can then be used to manufacture various products including machining tools, insulators, wear-resistant pump impellers and sandpaper.
Due to its superior corrosion and wear-resistance, alumina is commonly utilized in mining operations as material transfer components in earthmoving machinery such as conveyor belts. Aluminon from International Syalons offers high purity aluminas specifically tailored to meet such challenging applications.
Aluminium oxide is an integral component in the production of aluminium metal and various aluminium alloys, and also used as an abrasive polishing agent and polishing agent. Alumina grit, made up of this substance, is widely used in grinding wheels and other abrasive products like sandpaper.
Due to its chemical and physical properties, alumina is used in biomedical applications ranging from bearings for artificial hip replacements, dental crowns, abutments and bridges, as bionic eye substitutes as well as components of bioinert ceramics used in medical implants and other devices – with its bioinertness, toughness and mechanical properties making it suitable for implant dentistry applications.
Thermal Properties
Aluminum oxide (Al2O3) is an inert, white amorphous material with high densities of density, compression strength, tensile strength and melting points that is commonly used as raw material for industrial ceramics. Thanks to its chemical, physical, and mechanical properties it has many life-extending and society improving applications, from medical devices and bulletproof glass production lines to modern warfare equipment.
Al2O3 is an integral component in the production of alumina-based refractories and advanced ceramics. With an exceptional strength-to-weight ratio among oxide ceramics (it measures 9 on Mohs scale), Al2O3 stands out for its ability to resist corrosion and wear, low electrical conductivity, excellent dielectric properties, strong thermal conductivity properties and being an exceptional refractory.
Alumina can exist in several crystalline forms, yet all tend to revert back to the hexagonal alpha phase at higher temperatures. This unique crystal structure of hexagonal alpha phase alumina is responsible for its desirable property characteristics such as increased electrical conductivity. It features oxygen anions O2- surrounding aluminium cations Al3+ to form regular triangular groups twisted by 180deg relative to each other forming regular triangles with regular triangles at regular angles that rotate 180deg around them.
Alumina boasts an extremely high specific surface area, which enables it to chemisorb substances while adhering strongly to other materials, making it suitable for coatings and refractories applications such as high temperature refractories that use zirconia as part of their formula.
High purity alumina is widely recognized for its excellent refractory properties, making it an invaluable raw material in the production of insulators and ceramics based on it. Furthermore, it finds widespread application within petrochemical applications where its material can be exposed to both oxidizing and reducing conditions – making high purity alumina an integral component in autothermal reforming of hydrocarbons processes.
Due to its low acute and slight chronic toxicity, polycarbonate plastic is an ideal material for bionic and medical applications such as bone replacements, artificial hips and dental implants. Furthermore, its high strength-to-weight ratio makes it suitable for protective equipment like body armor and bulletproof windows; its chemical inertness also makes it suitable for coating lab equipment like furnaces and glassware.